Stable Processes Do Not Happen by Accident
Achieving low scrap rates, stable quality, and short cycle times requires a structured optimization approach. OSPHIM supports every phase of process development and continuous improvement.
Long mold trial phases
Unclear process windows
Unused efficiency potential
Process drift during production
Knowledge loss between projects
One Platform – Four Phases of Optimization
Process Setup
Establish a reproducible baseline for production.
Mold Trials
Generate process knowledge through structured experimentation.
Initial Optimization
Identify robust parameter sets and process windows.
Continuous Optimization
Maintain process stability throughout serial production.
PROCESS SETUP
Build a Reliable Starting Point
OSPHIM guides operators through standardized setup procedures and ensures critical preparation steps are executed consistently. Digital workflows, SOPs, and process-specific instructions help establish a reproducible baseline for production.
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Features
Faster ramp-up of production
Reduced setup errors
Improved process consistency
Preservation of operational knowledge
Custom KPI visualization
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MOLD TRIALS
Accelerate Mold Trials and Process Validation
Execute structured experiments directly on the machine while automatically collecting machine, process, and quality data. All results are documented digitally and remain available for future projects and repeat orders.
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Business Value
Reduced mold trial effort
Faster process validation
Complete traceability
Less documentation work
Reusable process knowledge
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INITIAL PROCESS OPTIMIZATION
Identify Optimal Process Settings with Machine Learning
Transform experimental data into actionable process knowledge. OSPHIM applies statistical and machine-learning-based methods to identify robust parameter sets, understand parameter interactions, and estimate process windows.
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Features
Faster optimization cycles
More robust process windows
Reduced engineering effort
Better process understanding
Data-driven parameter recommendations
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CONTINUOUS OPTIMIZATION
Keep Processes Stable During Production
Material variations, machine wear, and environmental influences continuously affect process stability. OSPHIM detects deviations early and supports optimization strategies before quality issues or production losses occur.
Features
Increased process stability
Reduced scrap and rework
Faster reaction to disturbances
Improved machine utilization
More consistent product quality
BUSINESS IMPACT
From Faster Trials to Stable Production
By connecting setup, experimentation, optimization, and monitoring in one platform, OSPHIM enables a continuous improvement process throughout the entire product lifecycle.
Shorter time-to-production
Reduced production costs
Improved product quality
Increased productivity
Better decision-making across teams
Long-term accumulation of process knowledge